Semi-automatic hot melt butt welding
03 Sep 2018
Semi-automatic hot melt butt welding The characteristics of the welder are: 1 building block frame structure, small quality and good rigidity; 2 integrated hydraulic power unit, unique by-pass function, the docking process is correspondingly fast, and the pressure adjustment precision is high; 3 The fixture has a wide range of pipe diameters and independent structure, which can ensure the positioning accuracy without losing pressure; 4 semi-automatic hot plate is automatically extracted to eliminate the influence of human factors; 5 electronic temperature controller has high control precision and small temperature gradient; 6 can weld all kinds of steel-plastic joints, flanges and valves; 7 Optional different computer control systems are upgraded to semi-automatic, fully automatic equipment; 8 leakage protection function to ensure the safety of the construction process.
Manual hot melt butt welder
27 Aug 2018
Manual hot melt butt welder The manual hot-melt butt welder consists of a frame, a milling cutter, a heating plate, and a hydraulic control box, as shown in the following figure. The performance and characteristics of this series of welders are: 1 Suitable for hot melt butt joint of PE, PP and other plastic pipes; 2 The whole machine is composed of hydraulic station, electrical box, frame, heating device and milling device; 3 split structure, all parts are light and easy to move, the clamp is separated from the operating platform, easy to operate under the ditch; 4 The docking pressure is provided by the hydraulic power source, and the cutting pressure is provided by the three-phase power source, so that the whole machine is reliable in operation and stable in operation; 5 fixture adopts double ferrule superimposed structure, the pipe docking precision is high, and it is easy to adjust the wrong amount; 6Adopting the electromagnetic reversing valve to control the advance and retreat of...
Take out the milling cutter
20 Aug 2018
(3) Take out the milling cutter, close the ends of the two tubes and check the alignment of the two ends. The displacement of the two ends of the pipe should not exceed 10% of the thickness of the pipe or the larger of 1mm. The pipe straightness and the tightness can be corrected to some extent. When the pipe is closed, there is no obvious gap between the two ends of the pipe. The maximum width cannot exceed: 0.3mm (DN< 225mm), 0.5mm (225mm<DN<400mm) or 1.0mm (DN>400mm). If the above requirements are not met, they should be milled again until the above requirements are met. (4) Measure the drag force (the frictional resistance of the moving fixture), this pressure should be superimposed on the process parameter pressure to get the actual use pressure. Also check if the heater plate temperature has reached the set value. (5) After the temperature of the heating plate reaches the set value, put it into the frame and apply the specified pressure until the minimum curl on both ...
welding Welding shall be carried out in accordance
13 Aug 2018
welding Welding shall be carried out in accordance with the parameters of the welding process card. When necessary, it should be appropriately adjusted according to changes in weather, ambient temperature, etc. The main steps are as follows. (1) Clean the dirt on both ends with a clean cloth. Place the tubing in the rack slips so that the length of the ends is equivalent (should be as short as possible, usually 25 to 30 mm, if the milling and heating requirements are met). If necessary, the outside of the pipe rack is lifted with the support so that the pipe axis is at the same height as the centerline of the frame and then fastened with the slips. See below. (2) Insert the milling cutter, first turn on the power switch of the milling cutter, then slowly close the welded ends of the two pipes, and apply appropriate pressure until there are continuous chips at both ends, remove the pressure, wait a moment, then exit the activity. Rack, turn off the power to the milling cutter. The chip ...
Use of hot melt butt welder
06 Aug 2018
Use of hot melt butt welder 1, welding preparation The preparation for welding is mainly to check whether the condition of the welding machine meets the working requirements. For example, check whether the fasteners in various parts of the machine are loose or loose; check whether the electrical connection of the whole machine is correct and reliable; check whether the hydraulic oil in the hydraulic tank is sufficient; confirm that the power supply matches the requirements of the machine; whether the heating plate meets the requirements (Whether the coating is damaged); trial operation of milling cutters and oil pump switches, etc. Then insert the slips with the same pipe specifications into the rack; set the temperature of the heating plate to the welding temperature (the welding temperature of the polyethylene pipe is 200~230 °C), and wipe the heating plate with soft paper or cloth alcohol before heating. Surface, but be careful not to scratch the PTFE release layer. https://www.chbu...
Hot melt butt welder The hot melt butt welder is a special welding equipment
01 Aug 2018
Hot melt butt welder The hot melt butt welder is a special welding equipment that applies hot melt butt joint technology to weld thermoplastic pipe fittings. The welding frame of the hot melt butt welder is separate from the operating system. The whole machine (automatic type, hydraulic semi-automatic type) is composed of hydraulic operation console, welding frame and fixture, electric heating plate and electric milling cutter. The manual type has no hydraulic system. The welded frame is made of high-strength aluminum alloy material, which is firm in structure, light and durable. The welding frame adopts a ferrule mica sheet pressing structure, and the positioning pipe is accurate, and it is easy to adjust the amount of misalignment. Introduction There are various forms of hot-melt butt welder. Users should choose according to the specifications of welded pipe, their own economic bearing capacity, the quality of operators and the management level of welding machine quality. According t...