The plastic hot plate welding machine is composed of a […]
The plastic hot plate welding machine is composed of a pneumatic transmission part, a control part, an electrical part, a machine, a hot plate mold, and a mechanical device.
1. Pneumatic transmission part
This part includes: filter, pressure reducing valve, lubricator, commutator, throttle valve, cylinder, etc.
When the plastic hot plate welding machine is working, the stroke cylinder is first driven by an air compressor to drive the hot plate mold system to move up and down. The air pressure transmission is adjusted according to the welding plastic parts during the welding process of the hot plate welding machine.
2. Control part
The control part is composed of PLC and temperature controller. The main functions are: One is to control the work of the pneumatic transmission system to open the gas circuit valve under timing control during welding. The cylinder pressurizes to lower the welding head and press the welded object with a certain pressure. After the welding is completed, the pressure is maintained for a period of time. , And then the control system reverses the gas valve to reset the welding head; the second is to control the working time of the plastic parts heating on the hot plate. This system automates the entire welding process. Only the start button generates a trigger pulse during operation. Then the whole welding process can be completed automatically. The sequence of the entire control system is: the power supply starts a trigger control signal pneumatic transmission system, the cylinder pressurizes up and down to tighten the mold down and presses on the upper and lower hot plate molds to work, and maintain a certain welding time to continue to maintain a certain pressure time to retreat, tighten up and down Mold pick-up welding is over.
3. electrical part
Touch screen and (programmable) controller, magnetic switch, and electric heating tube. The electrical part is mainly divided into the heating plate temperature control system of the heating plate machine and the program control system of the upper and lower templates and the action of the heating plate movement mechanism. Two parts: heating plate The temperature control system is that the three-phase 380 volt power supply is introduced through the air switch, and the temperature controller controls the on and off of the three-phase solid state relay SSR to supply the heating current of the electric heating tube in the hot plate, and the thermocouple is embedded in the hot plate. Use it as a temperature signal to feed back to the temperature controller to realize the temperature control of the electric heating plate; the temperature controller uses an intelligent way to control the output current of the solid state relay SSR. The circuit of this system is also equipped with two AC ammeters to monitor the on-off and size of the three-phase current. The heating temperature can be preset and adjusted on the temperature controller panel in accordance with the processing temperature requirements of the heating plate.
4. mold and mechanical device part
This part adopts a sliding plate structure, and the heat of the heating plate is transferred to the welding surface of the upper and lower plastic heating elements by the electric heating method. The surface is melted, and then the heating plate is quickly withdrawn. Under the action of 2 cylinders, the upper and lower plastic parts of the plastic part are quickly crimped together, so that the fusion surface after heating is quickly fused and solidified to become one. The whole machine is in the form of a frame, composed of three modules: upper mold fixed positioning structure, lower mold fixed positioning structure, and thermal template integration. The machine is equipped with two copper electric heating plates, which are moved forward and backward by a cylinder, which is easy to use.
The heating plate is heated by the electric heating tube. The temperature controller controls the temperature range. After the temperature is set, it can be automatically adjusted. The actual temperature and the expected heating temperature are displayed on the panel. The user can make actual adjustments according to the welding needs of the plastic parts.