Working Principle

27 Oct 2018

Working Principle The radiator flash butt welding machine uses two 125KVA power frequency soldering resistance transformers as the power source. Both ends are pressed at the same time, discharge flash, and upset forging. The two steel radiator heads are connected with the middle elliptical tube. The burning amount and the upsetting The quantity and welding current are set and displayed by the PLC through the LCD screen. Welding range Welding is suitable for a wide range of applications. In principle, forged metal materials can be welded by flash butt welding. For example, low carbon steel, high carbon steel, alloy steel, stainless steel and other non-ferrous metals and alloys can be welded by flash butt welding. The welding cross-sectional area is large, and generally can be welded from tens to tens of thousands of mm2 cross-sectional area. Flash butt welding is widely used in welding various plates, fittings, profiles, solid parts, tools, etc. It is widely used and is an economical an...

Read More

Product Categories

19 Oct 2018

Product Categories The welding machine is divided according to the welding method: flash butt welding machine steel butt welding machine copper rod butt welding machine Flash butt welding mainly uses the workpiece's counterpart contact resistance to generate heat to heat the workpiece. The metal surface is melted, the temperature gradient is large, and the heat affected zone is relatively small. The weld is a common grain under the plastic deformation of the solid phase metal of the workpiece. The weld structure and composition are close to the basic metal (or after heat treatment), and it is relatively easy to obtain a strong plastic welded joint. The flashing process has a self-protecting function that vents air and reduces metal oxidation. Upset forging also removes oxide from the liquid metal out of the weld. There are fewer defects such as weld inclusions and incomplete penetration. The flashing process has a strong self-adjusting function, which requires less strict consistency o...

Read More

General method

13 Oct 2018

General method 1. Welding method: Ultrasonic vibration transmits ultrasonic waves to the weldment along with the welding head. Due to the large acoustic resistance of the two weldments, local high temperature is generated, and the weldment interface is melted. Under a certain pressure, the two weldments achieve a beautiful, fast and strong welding effect. 2, implant (insert) method: nut or other metal to insert into the plastic workpiece. First, the ultrasonic wave is transmitted to the metal, and after high-speed vibration, the metal object is directly buried in the molded plastic, and the plastic is melted, and the solidified material is buried. 3. Molding method: The plastic workpiece is instantly melted and formed by ultrasonic waves, and the plastic of metal or other materials can be solidified when the plastic is solidified. 4, the cutting method: the special design of the welding head and the base, when the plastic workpiece just shot, directly pressed on the branches of the pla...

Read More

Electrofusion connection process

08 Oct 2018

Electrofusion connection process 1 Preparation and precautions. The butt pipe sections shall be of the same material, and the same plant supporting materials shall be used as far as possible; the outer diameter and wall thickness of the butt pipe sections shall be the same, and the error shall be within the allowable range; the inner and outer surfaces of the pipe and pipe fittings to be welded shall be smooth and flat without any abnormality; The butt joints should have good processing and welding properties that match the welder. When welding in cold climate and high wind environment, protective measures should be taken; the surface to be welded must be scraped off and cleaned before welding; the electrofusion pipe fittings should not be unpacked when not in use, strictly in accordance with the specifications of the welding machine and the bar code of the pipe fittings. The time value is to be welded; the joint must not be moved or any external force applied during the welding proces...

Read More

Selection and quality control of hot melt connection method

30 Sep 2018

Selection and quality control of hot melt connection method The selection of the hot melt connection method mainly depends on the material grade and density of the plastic pipe. The connection method of the plastic pipe should also be based on the relevant regulations of the buried "Technical Regulations for Polyethylene Water Supply Pipeline" (GJJ101-2004). Most polyethylene pipes can be joined together by two hot melt methods. However, some high-density polyethylene pipes cannot be joined by a receiving method. When used in buried heat exchangers, polybutene is generally a socket connection. A strong joint can be obtained by using both connection methods properly. When the two connections are used properly, a strong joint is obtained, which is stronger than the pipe itself. It should be noted that different plastics or different grades of plastic should not be welded together due to differences in melting point and service life. In the construction, the visual inspection and the "bac...

Read More

hot melt docking

21 Sep 2018

hot melt docking The hot melt butt joint is a method in which the polyethylene pipe end interface is heated and melted by a heating plate and then butted and fused to each other and cooled and fixedly connected together. A hot melt electric welder is usually used to heat the end pipe, melt it, quickly attach it, maintain a certain pressure, and cool to achieve the purpose of welding. Polyethylene pipes of various sizes can be connected by hot melt bonding. However, it is recommended to use a capacitor connection for pipes with a nominal diameter of less than 63 mm. The method is economical and reliable, and its interface has higher strength than the pipe itself during tension and pressure. Ready to work. The butt pipe sections shall be of uniform pipe type, and the same plant supporting materials shall be used as far as possible; the outer diameter and wall thickness of the butt pipe sections shall be the same; the inner and outer surfaces of the welded pipe and pipe fittings, especial...

Read More